Precision Shot Peening Services for Aerospace and Aluminum Components
At ShanFeng, shot peening isn’t just a process—it’s a precision science. As a trusted provider of industrial surface treatment solutions, we specialize in enhancing component durability, fatigue resistance, and performance across critical industries. Below, we break down our core services, technical capabilities, and why manufacturers rely on us for consistent, compliant results.
Aerospace applications demand zero tolerance for error. Our aerospace-grade shot peening processes are engineered to meet strict standards like AMS 2430 and SAE J442, focusing on:
- Turbine blades and engine components
- Landing gear and structural parts
- Fasteners and high-stress alloys
By inducing controlled residual compressive stress, we extend component lifespan by up to 40% in cyclic load environments—critical for aircraft safety and operational efficiency.
Aluminum’s lightweight properties make it indispensable in aerospace, automotive, and defense, but its surface integrity requires specialized handling. Our aluminum-specific processes:
- Use softer media (glass beads, ceramic shots) to avoid surface damage
- Optimize intensity to prevent work-hardening while enhancing fatigue resistance
- Support alloys including 6061, 7075, and 2024
Key Benefits for Aluminum:
- Improved corrosion resistance
- Enhanced adhesion for coatings (e.g., anodizing, painting)
- Reduced risk of stress corrosion cracking
No two components are identical. We design tailored processes for:
- Non-standard geometries (e.g., complex manifolds, thin-walled parts)
- Unique material blends (e.g., aluminum-lithium alloys)
- Specific industry requirements (e.g., medical device biocompatibility)
Our engineering team collaborates with clients to map parameters—from media type to exposure time—ensuring compliance with your exact specifications.
Our standardized workflow guarantees repeatability:
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Pre-Treatment Inspection
- Dimensional checks and surface cleanliness verification
- Material certification review (e.g., alloy composition)
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Parameter Setup
- Media selection (steel shot, glass beads, ceramic)
- Intensity calibration via Almen strips (N, A, or C type)
- Coverage adjustment (100–300% per customer requirements)
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Process Execution
- Automated or manual peening (depending on part complexity)
- Real-time monitoring of pressure, media flow, and exposure time
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Post-Process Validation
- Residual stress measurement (X-ray diffraction)
- Surface roughness testing (Ra/Rz values)
- Compliance documentation for traceability
The table below compares our process results for common aerospace materials:
- Compliance: ISO 9001:2015 and AS9100D certified.
- Precision: ±0.001” intensity control for critical parts.
- Flexibility: Batch processing and single-part runs available.
- Turnaround: 24–72 hour lead times for urgent orders.
Contact our technical team today to discuss your component requirements. We provide free feasibility assessments and sample testing to ensure our solution aligns with your goals.
